Plant and machinery installation services
Easy machinery installation with SCHOLPP
Machine installation is essential in all cases, regardless of whether a used machine is to be put into operation at a new location or a new one is to be added to your company's machine park. SCHOLPP not only takes care of machinery installation, but also all services related to the assembly and relocation of machines and production systems. You receive disassembly, transport, installation and machine installation through to commissioning support from one source. You get all of this at a fixed price and on a fixed date.
Relocation and assembly: Complete machinery installation
SCHOLPP takes care of the entire project for its customers when it comes to relocation and assembly, from planning to disassembly, transport and reassembly. In addition, our machine installation service package follows: from site preparation and media connection to electrical installation and recommissioning support.
Our range of industries and machines is very large and extends from A to Z, for example from the food industry to sheet metal processing and sheet metal forming, to producing zero-emission vehicles. Many machine manufacturers and industrial producers have already worked with SCHOLPP, for example in the relocation of machine tools and the assembly and installation of presses. During the planning phase, the SCHOLPP team obtains all permits if necessary to be able to operate in the public traffic area of densely built-up urban districts or commercial areas.
Time-saving assembly of large components
SCHOLPP mostly dismantles into large components, as this is more time-efficient and economical. Hydraulic presses, for example, are dismantled into press head, press table, side stand, ram and die cushion. The presses, like other machines, are technically tested and documented before. Even if the components of large machines and presses are very heavy, the SCHOLPP planning engineers can keep the effort required to provide technical equipment to a minimum by good planning and lots of experience in press assembly. The SCHOLPP fitters show great care when loading the machine components. The space at the dismantling site or at the reassembly site as well as in the workshops is usually very cramped.
Comprehensive machine installation: Assembly with electrical installation and recommissioning
After transporting, the machine components are temporary stored or immediately brought into the new workshop. At the same time, preparing work is carried out at the new installation site, such as foundation work and media supply adaptation, steel construction and the installation of cable trays. Another service in the scope of SCHOLPP's project maybe is the renewal of the electrical installation on machines and production lines during reassembly. After the machines have been installed, the SCHOLPP team can support putting the machines back into operation.
Competence in machinery installation
With the help of SCHOLPP, the simultaneous machinery installation of several systems should not become an issue. With more than 700 employees at seven locations in Germany and four locations worldwide and a fleet of equipment worth around 20 million euros, SCHOLPP has the necessary manpower and modern equipment to take on machine installation in large production plants. SCHOLPP carries out your machine installation or production relocation, including all necessary planning and safety analyses, reliably, efficiently and on schedule.
Reference projects for industrial machinery installations
Newspaper printing press installed: Cable gantry with special technical solution for low ceiling height
Decades of successful cooperation in machine installation: SCHOLPP has been an installation partner of the international printing press manufactures for 50 years. Many machine installations have already been carried out for manroland GOSS web systems GmbH worldwide. This time, an order took the SCHOLPP team to Offenburg on the Upper Rhine. A manroland GOSS Colorman newspaper printing press was to be brought in and installed at Reiff Zeitungsdruck GmbH.
The printing press was delivered by the manufacturer manroland GOSS from Augsburg. The SCHOLPP team, which specializes in printing press installation, took over the project baton in the printing shop. Unloading, bringing in, positioning and installing - the classic SCHOLPP services were on the agenda. But before the customer could take over his printing press, it was time to roll up the sleeves and get to work on the machinery installation. Read more...
Machinery installation in the clean room: Lithography system for semiconductor manufacturer moved in
Carefully floated into production: In this project for the semiconductor manufacturer Qualcomm in Munich, SCHOLPP was able to demonstrate its over 25 years of experience in machinery installation in cleanrooms. A lithography system from the manufacturer ASML from Veldhoven/Netherlands was to be moved into production and installed. The sensitive system was partially temperature-controlled and moved without vibration using air cushion technology.
Qualcomm Technologies is one of the leading international semiconductor manufacturers. A lithography system of the Twin-Scan Scanner type with a total weight of 11 tons and dimensions of 3.2 x 2.0 x 2.6 m was to be moved in and installed at the Munich site. The delivery was made by the manufacturer ASML in various components. The largest components in this machinery installation included the main body (5.5 t), the reticle station (1.5 t) and the wafer station (2.5 t).
Five working days were scheduled for this machinery installation for the specialized SCHOLPP team from Dresden. The highly sensitive scanner system components were transported on a low-bed truck in two so-called RGX containers (special containers), which ensure permanent rinsing of the optical components such as the lens optics, cooling and safe transport of the system components. Data loggers record all possible vibrations and temperature fluctuations during the entire transport and machinery installation in the factory. Read more...